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UNIQUE AUTOMATION LIMITED Our main products : Wave solder, Reflow oven, PCB loader unloader, PCB conveyor, Laser makring machine, Solder paste printer, and other SMT euiqpment.
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VCTA-D810 Flexible Automated Optical Inspection Equipment Double Conveyor Online AOI

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VCTA-D810 Flexible Automated Optical Inspection Equipment Double Conveyor Online AOI

Brand Name : UA

Model Number : VCTA-D810

Certification : CE

Place of Origin : China

MOQ : 1

Price : USD 19800-48000 / unit

Payment Terms : T/T

Supply Ability : 30 units per week

Delivery Time : 1 weeks

Packaging Details : Vacuum package for sea shipment

Camera : Distal high speed CCD 5M Pixel camera,20 um(15um for option)

Lens : High-resolution telecentric lens

FOV : 40.95×40.95mm (20um) ,30.68×30.68mm (15um)

Lamp-house : Rings RGB LED lamp-house

0201 Chip : <7.6 ms

Per-image time : 220-450 ms

Weight : 850 kg

Power supply : AC 220V 50/60 Hz, 1 KW

Paste Printing Defects : Missing, overflow, insufficient, pasting open, stain

Component Defects : Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged

Solder Defects : Overflow, insufficient, short solder, stain

Wave Soldering Inspect : Overflow, insufficient, short, Excess Solder, solder void

Machine Dimensions(L*W*H) : 106*135*156cm(Excluding Signal Light)

Working Environment : Temperature10-40℃, humidity 30-80% RH

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VCTA-D810(Double Conveyor On-Line AOI)

Intelligent double conveyor structure design, double conveyor programs can be free to switch. Two sets of inspection system can share the database, can output the SPC report.

Machine Features

Flexible/Multi-function AOI

It can be placed at several quality controlling points in SMT Line to check 2D paste printing quality, inspect component defects before reflow soldering, inspect PCBA quality after reflip soldering and DIP wave soldering

Smart Double Conveyor AOI

The same series multi-configuration apply for different requests
The professional character recognition function (OCR/OCV),further enhance the testing precision

Double conveyor design

The first conveyor is fixed, the second and the third conveyors are automatically adjustable, the fourth conveyor can adjust manually,The maximum width of the 1-4 Conveyor is 686mm.

The inspection range between:50×50mm~450×300mm.

Database sharing and statistical functions

All internal AOI are managed via central server, all single machines are in remote control. SPC reports will be generated through collection and analysis of all data to promote process improvement and improve products passing rate

Detailed SPC Analysis Report

To generate a variety of visual reports through analysis and statistics from testing results of all products.

Machine Specifications

CATEGORY

ITEM

SPECIFICATION

Recognition System Inspection The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.
Camera Distal high speed CCD 5M Pixel camera,20 um(15um for option)
Lens High-resolution telecentric Lens
Lamp-house Rings RGB LED lamp-house
FOV 40.95×40.95mm (20um) ,30.68×30.68mm (15um)
0201 Chip <7.6ms
Per-image Time 220~450ms
Paste Printing Defects Missing, overflow, insufficient, pasting open, stain
Component Defects Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
Solder Defects Overflow, insufficient, short solder, stain
Wave Soldering Inspect Overflow, insufficient, short, Excess Solder, solder void
Inspection Items 01005& 0.3mm pitch(15um)
Mechanism System PCB Conveyor Dual conveyor & independent visual control system. Two different PCB move into the conveyor simultaneously, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard
Conveyor height: 900±20mm
PCB Size Max PCB Size for double conveyor:50×50 mm~450×300 mm,
Max PCB Size for single conveyor:50×50mm~450×586mm
PCB Thickness 0.5 – 3.0mm
PCB Warp Tolerance <2mm
Component Clearance TOP≤25mm, BOT≤30mm(Can customize according to clients' requirement)
Driver AC servo system, camera moves in the directions of X/Y
Orientation <10um
Moving Speed Standard:500mm/s,Max:800mm/s
Soft System Operation System Microsoft Windows 7 X64
Characteristics The double conveyor inspection system can be butted seamlessly with the double conveyor high speed production system.
Based on the vector algorithm, integrating the Color Extraction algorithm,the Luminance Extraction algorithm and the Color Distance algorithm which can accurate analysis the components shape, position and the solder joint , accurate and eliminate all kinds of NG points.
Operation Graphic programming, Chinese, English
Computer Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB
Display 22 inch TFT
Network Multe machine control The operator can control multi same machines in the control terminal
Network NG adaptable, check and correct PCBA defects at repair station
Communication port SMEMA, RS232,RJ45
Other Machine Dimensions(L*W*H) 106*135*156cm(Excluding Signal Light)
Weight ~850kg
Power Supply AC220V, 10%, single phase 5A 50/60HZ, power consumption 1200W
Air Supply 0.5MPA.80cm3/min
Working Environment Temperature10-40℃, humidity 30-80% RH

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